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Pneumatic High-Pressure Control Valve

VTON pneumatic high-pressure control valves are built to withstand harsh conditions, including high pressure, cavitation, and erosion. Featuring a cage-type throttling system, these valves ensure reduced pressure drops, improved durability, and enhanced performance, especially in demanding applications like urea systems.

Equipped with advanced actuators and precise control mechanisms, these valves are perfect for managing flow, pressure, and temperature in industrial systems. Their robust design and high-quality materials make them suitable for viscous fluids and media containing particulates, ensuring reliable operation and reduced maintenance costs.

Description

1. Overview of Pneumatic High-Pressure Control Valve

VTON’s pneumatic high-pressure control valves combine PSL or 3810L series actuators with high-pressure valve bodies to deliver unmatched performance in extreme conditions. These valves address challenges like short service life, stem fracture, and liner detachment through innovative cage-type throttling, which minimizes cavitation and erosion.

Key Features:

  • Cage-type throttling for distributed pressure drops, reducing wear and tear.
  • Integrated electric actuators with servo amplifiers for precise control using 4-20mA or 1-5V signals.
  • Suitable for high-viscosity fluids with suspended solids or particulates, preventing coking, bonding, and clogging.
  • Compact design with sensitive action, simple connections, and high flow capacity.

2. Technical Parameters

  • Nominal Diameter: DN20-DN300
  • Nominal Pressure: 1.6MPa-45MPa
  • Allowable Pressure Drop: ≤ Nominal Pressure
  • Flow Coefficient (Kv):
    • Single Seat: 6.9-1250
    • Cage: 6.3-1300
  • Applicable Media: Water, oils, gases
  • Environment Temperature: -25℃ to +70℃
  • Environment Humidity: ≤ 95%
  • Rated Stroke (mm): 16, 25, 40, 60, 100
  • Input Signal: 4-20mA or 1-5V DC
  • Output Signal: 4-20mA DC
  • Flow Characteristics: Equal Percentage
  • Explosion-Proof Mark: ExdⅡBT4 (ExdⅡBT6 optional)
  • Valve Core Type: Single Seat, Cage
  • Seal Packing: V-shaped PTFE, Graphite
  • Body Materials: Stainless Steel, Carbon Steel, Cast Iron
  • Voltage: 220V
  • Protective Level: IP65

3. Material Specifications

Component Material
Valve Body Stainless Steel, Carbon Steel
Valve Cage Stainless Steel
Valve Core Stainless Steel
Valve Stem Stainless Steel
Gaskets PTFE/Graphite Composite
Valve Cover Carbon Steel, Stainless Steel
Packing PTFE/Graphite
Packing Gland Stainless Steel, Carbon Steel
Bolts Stainless Steel

4. Performance Indicators

Item Value
Basic Error (%) ±2.5 (3810L), ±1.0 (PSL)
Backlash (%) ±2.0 (3810L), ±1.0 (PSL)
Dead Zone (%) 1.0
Leakage Rate (L/h) 0.01% × Valve Rated Capacity
Rated Stroke Deviation (%) ≤2.5
Adjustable Range (R) 30:1

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